Mossnet Industries Ltd. developed the following materials for a group of Ethiopian business people who were brought to Kenya in September 2005 to learn about the requirements for setting up a net sewing operation. During the business tour, Mossnet staff covered the following topics, and provided the visitors with the following information.

1. Basic Requirements for the Setting up of a Mosquito Net Stitching Plant
2. Production Department - Organisation Chart
3. Production Department Records And Responsibilities
4. Production Work Instructions
5. Production Output Targets
6. Daily Production Output And Machines Required
7. Quality Control Process
8. Cutting Patterns And Dimensions

Requirements for Setting up a Bednet Stitching Plant

Output
Quantity of nets per day - Approximately 4,000 pieces
Quantity of nets per month - Approximately 104,000 per month

Setting Up a Mosquito Net Stitching Plant

I. BASIC REQUIREMENTS

A. Machinery & Equipment

• Backup Power Generator
• Machine power supply outlets
• Overlock stitching machines
• Straight line single stitch machines
• Cutting machines
• Blowing machines
• Welding machines
• Weighing machines

B. Spares & Accessories

• Needles
• Machine belts
• Sharpening belts (cutting machine)
• Machine oil
• Fabric Table Clamps

C. Work Area

• Cutting table
• Work tables for-quality check, folding of nets, labeling, sealing and packing
• Boxes for purposes of storing-cut panels, tops, crosses, etc.
• Sitting facilities
• Scissors
• Calculators
• Measuring tape

D. Safety, Health and Welfare

• First aid box
• Fire fighting equipment
• Adequate lighting
• Ventilation

E. Environmental

• Compliance with factories act anf environmental standards

II. PRODUCTION - WORK INSTRUCTIONS
Upon receipt of orders from the sales department, the fabric and other materials required is then calculated by the production manager / supervisor. A requisition form is then completed and issued to the purchasing office for action.

A. Work Schedule Book
The sales order so received is then entered into the Work Schedule Book by the production supervisor indicating:

Customer name and details (order no., L.P.O. no etc)

Type of nets and specifications, e.g. Denier, Mesh, Colour, size

Specific customer instructions

Date of dispatch

B. Cutting Section
On receipt of the material, the supervisor enters the cutting details into the cutting instruction book:

Cutters, cut as per instructions

Quantity cut is entered by the lead cutter into the register

Cutters batch the panels for onward issuance to the stitching section

Cut panels are then issued to the machinists for stitching

Hourly production for each machinist is recorded in the output record by the machine assistant

The finished nets are then received into the quality check section

C. Quality Check Section
On receiving the finished nets the following quality checks are carried out:

Holes in body of netting

Split in seams

Stains

Discoloration

Trimming

General finish

Ring defect

D. Sorting and Labeling Section

Sorting

Folding of nets

Labeling

Sealing of bags

Baling - with a maximum of 50 nets per bale

Stitching of bales indicating: Consigner and consignee details; Quantity of nets; Numbering of bales

Bales are then handed over to the store clerk for recordkeeping and storage purposes

E. Dispatch of Finished Goods
Goods are issued, using three copies of a consignee waybill

White copy	Consignee
Pink copy	Accounts department
Book copy	Production

The delivery note numbers are entered into the stock cards.

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